Energy Management

Gençler Kablo Lumian Energy Management System Usage and Reactive Power Consumption Analysis Case Study

Gençler Kablo, keeping pace with global developments and new demands, has invested in utilizing the latest technological advancements and increasing production volume.

Through strategic investments and foresighted efforts, the company has expanded its product range to include its own PVC granules and molded cables. With these developments, Gençler Kablo has solidified its position in the domestic market, and with quality certification, it has successfully carved out a place for itself on the international stage.


In collaboration with Lumian throughout every phase of its digitization efforts, Gençler Kablo first completed the installation of a Manufacturing Execution System (MES) for production management. Subsequently, the company accelerated its efficiency efforts by tracking machine-based energy consumption. Additionally, by measuring air quality in real-time at its facility, Gençler Kablo monitors its impact on human health, product quality, and energy efficiency through the Lumian single platform.

While monitoring energy consumption on a machine-by-machine basis and integrating with OSOS (Automatic Meter Reading System), Gençler Kablo leverages the Lumian Energy Management Platform to track both overall electricity consumption and the efficiency of electricity generation through its solar power plant. The digitalization of energy at Gençler Kablo has yielded numerous benefits, with one of the most significant being the detection of Reactive Power consumption penalties. To address this, we provided solution recommendations to eliminate the compensation problem.

 

Gençler Kablo Reactive Consumptions

Penalty Amount

OCTOBER

₺20,190.57

SEPTEMBER

₺17,443.33

AUGUST

₺17,919.45

TOTAL 3 MONTHS REACTIVE PENALTY

₺55,553.36


At Gençler Kablo, past periods of reactive power penalty consumptions have come to an end. Within just the last 3 months, out of the ₺55,553.36 reactive power penalty, ₺20,000 was reclaimed after compensatory repairs.

Arden Çakır, the IT Manager at Gençler Kablo, experiencing the benefits of using the Lumian Energy Management System firsthand, has also contributed significantly to the development of the software by providing recommendations to streamline operational processes.